Machine safety

Machine safety & functional safety to ISO 13849 and IEC 62061

Risk assessment support, safety function design, PL/SIL verification and safety PLC programming for the UK and Ireland.

The challenge

New machines, modifications and line integrations all raise the same question: can you demonstrate that the safety functions meet the required performance level or SIL? Gaps in design or documentation tend to surface late, when they are most expensive to fix.

JJA Group supports machine builders and plant owners with functional safety engineering in line with EN ISO 13849-1, EN IEC 62061 and IEC 61508. We deliver most engineering remotely from our base in Kraków, Poland, and travel to Ireland, the UK and Europe for build, FAT/SAT and commissioning.

What we do

  • Risk assessment support and identification of required safety functions
  • Safety function design to EN ISO 13849-1 and EN IEC 62061
  • PL and SIL verification of safety functions
  • Safety PLC programming and integration with the machine control system
  • Validation testing of safety functions during commissioning
  • Functional safety documentation to support your technical file

Industries

Pharma & life sciences

Safety functions for process equipment and packaging lines, documented to fit your quality systems.

Manufacturing

Safety design and verification for new machines, modifications and line integrations.

Industrial automation

Safety PLC integration across cells, conveyors and packaged equipment.

How we work

  1. 01

    Enquiry

    Tell us about your plant, system and what you need.

  2. 02

    Scoping call

    We talk through the scope, constraints and timeline.

  3. 03

    Proposal

    You receive a clear proposal with scope and approach.

  4. 04

    Delivery

    We engineer, commission and document the work.

Frequently asked questions

What is the difference between ISO 13849 and IEC 62061?+

Both cover the safety of machinery control systems. EN ISO 13849-1 uses Performance Levels (PL) and EN IEC 62061 uses Safety Integrity Levels (SIL). IEC 61508 is the underlying functional safety standard. We help you apply the right approach for your machine.

Can you verify the PL or SIL of existing safety functions?+

Yes. We review the design and components of existing safety functions and carry out PL/SIL verification.

Do you program safety PLCs?+

Yes. We program safety PLCs and integrate the safety logic with the standard machine control.

Do you carry out the risk assessment?+

We support your risk assessment process and translate its outcomes into specified safety functions with a required PL or SIL.

Where do you work?+

We deliver most engineering remotely from our base in Kraków, Poland, and travel to Ireland, the UK and Europe for build, FAT/SAT and commissioning.

Need help with machine safety?

Tell us about your project and we will respond within one working day.

Request a quote